Why Choose Our Factory Wall Panels
- The structure of our panels is stable and does not deform when used over a long period of time or experience impact.
- Excellent sound insulation, heat preservation performance, and fire-resistant design
- The surface is coated, which can perform well in high humidity, large temperature differences, and corrosive environments.
- A high degree of customization is available. You can customize nearly all dimensions, like the thickness, length, surface, and connection method.
- The panels’ lifespan is long, and their maintenance frequency is low. You almost never have to worry about maintenance.
Pupanel: Your Reliable Factory Wall Panels Supplier
Pupanel can provide you with many types of factory wall panels that have the advantage of high strength, excellent airtightness, and superior thermal insulation. The key parameters of the wall panels, including steel thickness, core material type, fire rating, and thermal conductivity, can all be customized. Whether you want to customise wall panels for heavy industrial buildings, cold storage, cleanrooms, or other types of buildings, Pupanel can perfectly deliver what you need.
Types of Our Factory Wall Panels
Sandwich wall panels have a three-layer structure. They are lightweight, have good rigidity, and are fireproof and heat-insulating.
Metal wall panels are generally composed of composite metal sheets. They have the advantages of corrosion-resistant, moisture-proof, and mold-proof properties.
Composite Wall Panels are made by combining multiple materials. They can be customized based on your specific requirements to achieve different functions.
You can customize the materials and core materials of functional wall panels to meet various special requirements, like anti-static and moisture-proof.
Features of Factory Wall Panels
The wall panels are lightweight, but they have outstanding wind resistance and seismic stability.
The insulation core material has high quality and can achieve extremely low thermal conductivity; fire ratings of Class A or B are available.
The surface of the panel is coated, which can prevent water and mold from penetrating.
The panels are lightweight and have standard dimensions; the installation is very convenient, which can greatly shorten your construction period.
The surface is resistant to cracking and rusting, and the internal structure remains stable without degradation; the surface is easy to clean.
The panels are made of recyclable metals and environmentally friendly core materials; the leftover materials and waste materials can be degraded or recycled.
Factory Wall Panels’ High Durability
The panels have been precisely designed by our professional engineer, including the selection of raw materials, the optimization of processes and procedures. Through this, we can ensure that they will not crack, deform, or age during long-term use. Even if your building is located in a high-temperature, humid, coastal, or chemical environment, our factory wall panels will still remain intact.
Provide you with a Healthy Working Environment
The factory wall panels we provide are made entirely of non-toxic, eco-friendly materials. They will not emit any harmful gases or volatile organic compounds (VOCs) during use. Besides this, their surfaces are smooth and also protected by special coatings, which can prevent dust and mold from entering, and give you a safe working environment.
Suitable for Various Specialized Environments
Our factory wall panels are not only suitable for normal industrial buildings but can also perform well in most special environments, including high or low temperature, high humidity, cleanrooms, anti-static, corrosion-resistant, cold storage, and so on. By using different wall panel materials and processes, we can achieve almost all the basic functions you need.
Applications of Factory Wall Panels
The panels made of lightweight and high-strength materials can perform well under the heavy loads, high wind pressure, and vibration in industrial plants. Furthermore, the core materials such as PU, EPS, and rock wool have excellent insulation, soundproofing, and fire-resistant properties. Hence, the factory wall panels will create a safe and comfortable production environment for your factory.
The transportation and installation of the wall panels are convenient, which can greatly shorten your construction period as well as reduce your labor and time costs during the construction. Moreover, the structure of the panels is stable. Even in warehouse environments with heavy traffic and repeated forklift collisions, they can still protect your goods from damage.
When equipped with high-performance insulation cores, sandwich wall panels and composite wall panels can achieve excellent thermal insulation performance. The lowest thermal conductivity values we can achieve are less than 0.024–0.043 W/(m²·K), which will significantly reduce heat loss in your cold storage facilities.
Our factory wall panels are designed in a modular and standardized manner, whose installation more efficient compared to traditional walls. Also, the panels are lightweight, and they are easy to ship, which makes them perfectly suitable for temporary projects or enterprises that need frequent changes of location.
- Our Factory
- Project Case
Different types of factory wall panels are made from different materials. They can consist of metal, insulating core materials, fiberglass, reinforced plastics, resins, and other raw materials. You can customize the type based on your needs, and also choose panels made from multiple material composites.
Yes. In terms of the purchase price, factory wall panels may be more expensive. However, compared to traditional wall systems, factory wall panels usually have a lower overall cost. This is because factory wall panels are lighter and quicker to install, thus have lower transportation and labor costs. Moreover, they are more durable and have lower maintenance costs in the long run.
If you choose the right materials, the factory wall panels will still perform well even when exposed to damp or corrosive environments. The metal panels, GRP, or PVC/UPVC materials we provide are inherently highly corrosion-resistant. Moreover, our panels are cut with high precision and have tight joints, which ensure that mold and chemicals cannot seep through.
When the material types differ, the service life of wall panels generally differs as well. For example, the service life of PIR / PU sandwich panels is usually over 20 years, while metal composite panels and rock wool panels exceed 25 years. Moreover, the actual life of the panels also depends on multiple factors, such as the operating environment and maintenance conditions.
Yes, but the number of disassembly and reinstallation cycles that different wall panels can withstand varies. Wall panels with visible fixing systems are easier to disassemble and reinstall, and the joints do not wear even after multiple disassembly and relocation cycles; for panels with hidden fixing systems, repeated disassembly may affect the connection points.
Sandwich factory wall panels and single-layer metal panels differ in both structure and performance. Sandwich factory wall panels have a multi-layer composite structure, which consists of two metal facing layers with an insulating core in between; in contrast, single-layer metal wall panels consist of only one metal layer, and they don’t have insulation or functional cores.
Besides this, sandwich wall panels also perform better than single-layer metal wall panels in terms of thermal insulation, airtightness, condensation resistance, and overall structural stability.
What are Factory Wall Panels?
Factory Wall Panels refer to the wall materials used for industrial factories, warehouses, or commercial buildings. They usually use a composite structure and consist of multiple layers. Through this, the walls can achieve the effects of heat insulation, fire prevention, moisture resistance, light weight, and high strength.
Common types of factory wall panels include sandwich wall panels, metal composite panels(MCP), and FRP wall panels.
Why do You Need Factory Wall Panels?
The traditional types of walls include block walls, concrete walls, and plywood walls, etc. Block walls have strong load capacity, but they have lower insulation and soundproofing properties; the concrete wall has high strength, but it will take a long time to construct and has a high cost; plywood walls are lightweight, attractive, but they are prone to moisture absorption.
Compared to these types of walls, our factory wall panels combine the advantages of being lightweight, high-strength, moisture-resistant, airtight, thermally insulated, soundproof, and fire-resistant, which are the best choice for walls in different factories and warehouses.
How to Choose Among Different Types of Panels?
Confirm the Application of the Panels
At first, you should find out what functions the wall panels need based on the types of your factory or warehouse. Different types of factories have different requirements for the walls. For example, the cold chain warehouse needs the walls to be environmentally friendly, free of fluorine, and have excellent insulation and heat preservation properties; the clean room system needs wall panels that have features of high strength and excellent water tightness.
Select the Panel Material Based on the Environment
When the external environment of the factory or warehouse is very harsh, such as extremely high or low temperatures, high humidity, or highly clean environments, you need different types of panels or panels with different coatings. For instance, when the external temperatures are too high or too low, you need sandwich panels or composite panels to give excellent thermal insulation.
Determine Your Expected Construction Timeline and Cost
PVC/UPVC or modular sandwich panels are lighter in weight and easier to handle, so they only require a short time to install; if you don’t want a short construction period, or don’t frequently move the wall panels, then you can choose the more durable panels, like metal panels, FRP/GRP wall panels, or functional wall panels.
Considerations when Choosing Factory Wall Panels
Fire Resistance Rating
The fire rating we offer can reach Class A and Class B1. However, although a higher fire rating refers to better fire resistance, a higher fire rating is not always better for factories. The higher fire resistance rating also means that you will have to bear higher costs. For example, for a large-scale factory, using all A-grade rock wool boards would cost approximately 50% more than using B-grade PIR boards.
Moreover, the fire rating you choose must be approved by the local fire department. If you choose a fire rating that is too low, the relevant authorities may not allow you to build the factory.
Thermal Insulation Performance
Thermal conductivity is expressed in the units of W/(m²·K). The lower the value, the better the thermal insulation performance of the panel. If there is a large temperature difference between the indoor and outdoor environments, such as in cold storage facilities, a lower thermal conductivity, for example, below 0.022 W/(m·K), is essential.
The Environmental Adaptability of the Panels
When corrosive substances such as acids, alkalis, salt spray, or chemical gases are present indoors or outdoors, you should choose corrosion-resistant wall panels; similarly, if the wall panels need to be used under high-frequency vibrations, impacts, and forklift collisions, then you will need to customize thicker and structurally reinforced steel plates.
Installation Difficulty
The construction period, labor costs, and on-site risks for different types of factory wall panels vary. If you want to shorten the construction period as much as possible, you need to choose the panel type that is lightweight, easy to assemble, and has a high tolerance for errors, like sandwich panels or metal panels.
The Appearance of Panels
The appearance of a building may affect your company’s corporate image and the difficulty of maintenance. Smooth and aesthetically designed exterior walls will make your factory appear more professional and reliable. Also, a smoother surface makes it easier to clean and maintain. Therefore, you also need to choose the appropriate color and type of the wall panel.
The Manufacturing Capacity of the Supplier
To assess a supplier’s reliability, you need to evaluate several considerations, including their production capacity, equipment, processes, delivery capability, and quality assurance. You can assess a supplier’s professionalism by requesting the past delivery cases or visiting their factory in person. Also, a reliable supplier will send samples before delivering the full order for you to preview the result.
