Why Choose Our Custom Sandwich Panels
- We can control dimensional tolerance to ±1 mm through continuous production lines and precise control systems, enabling interchange panels across different batches.
- Multiple large-scale production lines can operate simultaneously, enabling them to reliably handle large-scale customized orders.
- All sandwich panels are manufactured in compliance with international standards, and we have extensive experience in exporting to countries such as the US, Russia, and Italy.
- We provide clear, efficient end-to-end support from initial proposal confirmation and technical parameter matching through production, packaging, and shipping.
Reliable Custom Sandwich Panel Supplier from China
Whether it’s industrial buildings, cold storage projects, or modular construction initiatives, we strike a balance among performance, dimensions, and delivery reliability to help you reduce project risk. If you’re seeking a sandwich panel manufacturer that understands your project requirements and delivers consistently, we can be your long-term, trusted partner.
Types of Sandwich Panel
EPS sandwich panels can provide basic insulation performance while effectively controlling overall cost. This is often used in residential, office, and general industrial construction projects, and is suitable for applications with relatively conventional fire-resistance and temperature-control requirements. If you need to balance budget and performance, the EPS core sandwich panel is a mature and stable choice.
The rock wool sandwich panel is made with a water-repellent rock wool core, offering excellent fire resistance and outstanding sound absorption. This makes it typically adopted in high-noise environments, industrial plants, and buildings with stringent fire safety requirements. Moreover, you can pair it with an environmentally friendly surface coating that meets safety standards and delivers good durability and appearance.
The PU and PIR sandwich panels have extremely low thermal conductivity and excellent structural stability, and are commonly used in cold storage, industrial buildings, and energy-efficient buildings. They are lightweight and have high installation efficiency, which can reduce overall energy consumption. The fire resistance grade can reach B1, making it suitable for projects that require both insulation performance and safety.
The aluminum honeycomb panels achieve A-level fire resistance while offering light weight and high flatness. This makes it more suitable for decorative panels, clean spaces, and lightweight partition systems. Their structure provides a good decorative effect and ensures safety, so they are often selected in public or commercial buildings with high requirements for appearance and fire safety.
Feature of Custom Sandwich Panel
With customized solutions, you can flexibly select materials suited to different applications, avoiding mismatches such as “using the same type of board throughout”.
For irregular buildings, large-span structures, or non-standard engineering projects, the sandwich panels support dimensional customization, thereby improving overall construction quality.
You can configure the sandwich panels to provide multiple functions in a single system, such as sound insulation, moisture resistance, and radiation protection.
Their prefabrication and lightweight structures significantly shorten your on-site construction period, reducing labor input and installation time.
The sandwich structure effectively absorbs and blocks sound waves and is often used in soundproof rooms, equipment rooms, and other spaces with noise-control requirements.
In temperature-controlled environments, such as cold storage facilities and refrigeration systems, sandwich panels are used to maintain a stable temperature and reduce long-term energy consumption.
The sandwich panel has excellent bending, compression, and torsion resistance, meeting usage requirements under high-stress conditions.
The sheet material withstands harsh weather conditions such as wind, rain, and hail for extended periods and offers excellent corrosion resistance. It also has low future maintenance costs.
Customization Capability
We offer full-dimensional customization from size specifications, core material configuration, to connection structure systems. The customizable range includes: width 800–1200 mm, length less than 14 m, thickness 30–300 mm. You can choose from various core material combinations for different application scenarios. And the connection forms include flat assembly, ribbed structure, and a hidden lapping system.
Verifiable Process
Our factory operates a first-class materials testing laboratory equipped with 50+ sets of professional testing equipment. It conducts product quality testing and performance evaluations from the source to mitigate risks. Meanwhile, the production process employs continuous stable foaming technology with dual-track precision control systems. These could ensure every custom sandwich panel delivers highly consistent dimensional and performance.
International Certification
We have extensive international project experience and have obtained multiple international standards certifications, such as ISO 9001, CE, ISO 14001, and FM. We can provide the required fire-resistance test reports and technical documents, supporting your project acceptance and compliance review.
Application of Custom Sandwich Panel
Our custom sandwich panels have been widely applied in industrial buildings, storage facilities, medical and clean spaces, and so on. This could provide you with stable insulation, fire resistance and sound insulation properties, while enhancing building energy efficiency and comfort.
In the chemical field, sandwich panels have the ability to resist strong acid and alkali corrosion, and can reach A-level fire resistance. At the same time, they can effectively resist the mechanical impact generated during equipment operation, and are suitable for chemical production workshops, equipment rooms, and auxiliary facility construction.
The cold chain industry is one of the typical applications for custom sandwich panels, using these panels in refrigerated warehouses, frozen storage, and cold chain logistics facilities. The sandwich panels have excellent low-temperature cycling tolerance, which helps reduce cooling loss and reduce long-term energy costs.
For pharmaceutical and clean space applications, sandwich panels can achieve antibacterial, dust-proof, radiation-proof and seamless connection by custom designs. They could meet GMP standards, commonly applied in pharmaceutical factories, laboratories, and medical facilities.
Due to their lightweight and high-strength, sandwich panels are also used in vehicle, ship, and some aviation equipment manufacturing. This effectively decreases overall weight while displaying good structural strength and insulation performance.
- Our Factory
- Project Case
The lead time for standard custom sandwich panels is 15-25 days. For projects with special structures or complex configurations, the cycle is usually 25-35 days. The exact delivery date will be confirmed based on technical requirements and order size.
Before production, we will confirm all technical parameters with you and provide detailed documentation.
If needed, we can produce confirmation samples before formal mass production for your testing and verification.
Yes. Our production line is suitable for large-scale customized orders and ensures complete interchangeability of panels across batches through strict batch consistency controls for size and performance.
The price is usually determined by the cost of raw materials, processing complexity, and whether special processes are involved. We will provide clear and transparent quotations to make your cost assessment and project decision-making easier.
What Are The Sandwich Panels?
The sandwich panel is widely used for wall and roof enclosure systems in industrial and commercial buildings.
Each sandwich panel consists of a central insulation core and metal cover panels on both sides. It combines high strength and high stability through a continuous molding process.
It should be noted that the sandwich panel is not used as a load-bearing structural material. Instead, it is primarily used for functions such as insulation, fire prevention, sound insulation, airtightness, and quick installation. The sandwich panel is an indispensable enclosure system solution in modern prefabricated buildings.
For projects such as industrial plants, cold storage warehouses, and clean rooms, selecting the right custom sandwich panel manufacturer will directly affect construction efficiency, operating energy consumption, and long-term maintenance costs.
How to Produce The Sandwich Panels?
Raw Material Inspection
All panels will pass equipment inspection before going online to ensure that its flatness is controlled within 0.5 mm/m, providing a stable foundation for subsequent shaping.
Unrolling
The metal coil passes through the unrolling machine and enters a multi-pass leveling rolling system, effectively eliminating warping and internal stress on the panel surface.
Forming
After entering the forming machine, the panels are gradually pressed by multiple progressive rolls to form the side locking structure and panel reinforcement ribs. This enables panels to maintain lightweight while having higher structural stability.
Filling
According to different applications, fill the core materials such as PU, rock wool or EPS so that the panel can be precisely matched in terms of insulation, fire resistance, or sound insulation performance.
Cutting
After the core material is filled, the flying saw machine rough cuts the panels while continuously conveying. Cutting length is automatically controlled based on preset parameters.
PU Edge Sealing
The edge sealing machine either sprays a special PU sealant onto the panel’s end face or uses an aluminum alloy edge strip combined with PU foaming to fill the gap.
For cold storage and cleanroom panels, it will embed additional low-temperature-resistant sealing strips to maintain airtightness, moisture-proofing, and no core material exposure at the end.
Curing
PU core panels require 24–48 hours of curing to ensure complete foam curing and a stable density of over 40 kg/m³. While the rock wool or EPS core panels require curing for 12–24 hours to ensure the adhesives are fully cured and the structure is stable.
Fixed-length Cutting
After curing, the panels enter the fixed-length cutting process. Per the order requirements, the final size is cut to ensure a high degree of alignment with the construction drawings.
Testing
The finished sandwich panels will undergo inspections for dimensions, tolerances, appearance, and key performance to ensure that each core panel delivered to your site complies with the technical requirements.
Process of Custom Sandwich Panels
Demand communication
You can communicate your project requirements with us through an online form, email or phone, and provide drawings or key technical parameters. Our professional engineering team will quickly provide you with a customized solution.
Scheme Design
Based on the project requirements, we will provide you with a complete customized solution, including material selection, structural design, and performance matching suggestions. The solution will ensure your panels’ reliability and economy in actual use.
Sample Confirmation
Before mass production, we can provide samples for testing and verification, which can help you reduce technical and construction risks in the early stages.
Mass Production
After sample confirmation, the production process begins. Our production progress and delivery cycle are fully controllable throughout the entire process, and they can satisfy the stable supply requirements of medium and large-scale engineering projects.
Performance Specifications of Custom Sandwich Panels
Thermal Conductivity
The thermal conductivity (U-value) of sandwich panels is typically controlled between 0.20 and 0.50 W/m²·K, reducing heat loss in the building envelope. This means that in steel-structure factories, warehouses, and cold-chain buildings, you can significantly reduce energy consumption for cooling and heating throughout the year, helping the project achieve more stable, predictable long-term operational cost control.
Fire Resistance
Depending on the selected core material, the sandwich panel can achieve A2 or B1 fire resistance. This could meet the requirements for fire separation and fire-resistance performance in industrial and commercial buildings.
Structural Performance
The sandwich panel shows stable wind pressure resistance, panel surface flatness, and connection strength. In projects with high installation precision requirements, this structural consistency can reduce the complexity of your construction adjustments and improve overall installation efficiency.
Sound Insulation
The sandwich panels’ air sound insulation value (Rw) can reach 40 dB, effectively reducing noise from equipment operation and the external environment. This enables it to better suit industrial facilities, logistics centers, and commercial buildings, helping you create a quieter, more comfortable work and usage environment.
Considerations of Custom Sandwich Panels
Application
Before customizing the sandwich panels, it is necessary to clarify their applications, such as industrial plants, cold storage facilities, clean rooms, or commercial buildings. Different applications prioritize insulation, fire resistance, airtightness, and durability, which directly affect the selection of core materials, panel types, and connection methods.
Performance Requirements
It is recommended that you clarify the requirements for thermal conductivity, fire resistance level, sound insulation performance, and structural strength, based on the project’s local climate conditions, usage functions, and applicable regulations. Clear performance goals will help us provide you with more precise and implementable solutions during the design stage.
Specification
The sandwich panels’ width, length, thickness, and connection structure need to match the height of the building structure system. Reasonable specification design reduces on-site cutting and rework and significantly improves installation efficiency, thereby lowering overall construction costs.
